Injection molding is one of the most efficient manufacturing processes for large volume parts, which contributes a lot to the mass production in industries of vehicles, medical machinery, and electronics. However, maintaining the quality of the large number of products inverted by the molds is not easy, resulting in the relatively high requirements of the mold, leading to manufacturers’ anxiety about finding great injection molding supplies.
Part of their worries comes from the high tooling costs. Tooling can be considered a project itself: there is a whole design and engineering process in molding. That is why you need a capable plastic molding company as a partner.
What a Bad Injection Mold Brings to Your Products
There is no doubt that a bad injection mold will cause a lot of trouble for your project or product. Not only will a bad and poorly executed injection molding process be expensive, but it will also hamper the overall quality from the following aspects.
- Inaccurate Size
One of the most severe problems is the incorrect size. Molds are created to specifications——they have to fit in the overall products to produce precise machinery parts. A bad molding job might be smaller or larger than the specified size, which will be disastrous. In order to ensure the size is correct, a professional Prototype injection molding is needed to be done.
Even if the size is okay, the mold might have nasty flaws, including shrinkage, cavities, nasty cracks, pores, and more. In addition, cracks can lead to a flimsy structure, which affects the durability of the products.
A bad molding job can cause disastrous deformation, jetting, and warping to the injected product, making your investment a waste of money and time. It is annoying to change everything altogether and start the project all over again.
- Short Life Span
The parts inverted from the unsuitable mold naturally have a shorter lifespan due to the wear of not fitted size and flaws that degraded its quality.
- Parting Line
Visible parting lines where draft angles change directions can occur due to a bad injection molding job. Those look ugly and very unprofessional, which is not the thing you want at all.
The harmful effects above answer why it is important to get good injection molding supplies. After gaining awareness, the next thing is to find a great injection molding supplier. But how to make your decision?
5 Tips to Find a Great Injection Molding Supplier
When choosing an injection molding supplier, you need to consider a few things. That is how you will be able to choose the right injection molding supplies. Let’s take a look at them briefly.
The price is the most important. The supplier needs to be able to fit your budget. Otherwise, you and they both are wasting precious time. Now let’s look into what services they have and how cost-effective they are.
- Production Line
It is also an important factor when choosing injection molding supplies. What does the production line look like? Is it professional enough to meet all your needs? Are they efficient with state-of-the-art machinery and experience? All these are signs of expertise and competence.
- Quality Control
You cannot skimp on quality control——Proper QC checks are non-negotiable. That is how you can rest assured that the products and projects will come out as intended. It takes away the guesswork and gives you some peace of mind.
- Arranging Plan
How well thought-out is the plan? When choosing injection molding supplies, accurate timings and fairly short and reasonable lead times are important. You also want to look for detailed plans for each process to get an idea of how it will be done.
- Service & Project Management
When searching injection molding supplies, you should expect regular reports and communication between you and the supplier with good service and project management. It is also crucial since it allows you to know which procedure your project is in.
Why You Should Choose Abery
Abery strives to bring the most efficient and transparent processes. Here’s why clients from around the world are putting their trust in Abery.
-Customization Provided by a Professional Team
Abery provides customization with the help of a professional team. So, you can rest assured that the results are top-quality and nothing is taken for granted.
-Strict Quality Control
No defects escape our strict quality control measurements. Before handing in the project, Abery takes proper QC measures to ensure the highest finished quality.
-Powerful Project Management
As mentioned above, powerful project management is important when it comes to choosing the right injection molding supplies. Cooperating with Abery will bring you:
- Full-coverage reporting system: Complete reporting system to keep you in the know about progress and changes or challenges
- Full-coverage QC system: Top-notch QC system to ensure the highest quality at all times without any exceptions
You will get satisfactory service without highly professional end-to-end processes for the best output. Everything is done to be perfect when enjoying Abery’s injection molding supplies, from QC checks, excellent project management to customization.
-Short Lead Time
Say goodbye to long lead times. Abery’s in-built processes ensure short lead times so you can get your production completed as soon as possible.
Abery handles projects of all sizes and scalability with the latest state-of-the-art technology and injection molding tools. Its service ranges from product design, prototyping, precise machining to sourcing, and more. If you have any queries, don’t hesitate to get in touch with them!